A scrubber is a gas scrubbing system used in industrial facilities to purify gases, vapors, and harmful particles emitted from chimneys. It is mostly designed to neutralize acidic, basic, or organic compounds and minimize harmful emissions released into the environment. It is widely used in many sectors, from the chemical industry to power plants.
It is based on the principle of cleaning the gas by bringing it into contact with a liquid (usually water or a chemical solution). Alkaline solutions are used for acidic gases, and acidic solutions are used for basic gases.
Dry absorbent materials (lime, activated carbon, etc.) are used for gas purification. No water required, easy maintenance.
Combines the advantages of wet and dry systems. Preferred for high-efficiency gas cleaning.
Scrubber production goes through engineering design and manufacturing process in accordance with industrial standards:
Flow rate (m³/h), gas composition, temperature and pressure; The system is designed taking losses into account.
CFD analyses and efficiency calculations are performed.
Material selection (PP, HDPE, FRP, stainless steel, etc.) is determined according to the chemical and mechanical conditions of the environment.
Chemical resistance and mechanical strength are prioritized.
Long-lasting materials resistant to corrosion are preferred.
Body manufacturing is done by welding or flanging.
Filler material (PP rasching ring, pall ring, structured packing, etc.) is loaded.
Spray nozzles, pump, fan and control panel are integrated.
Hydrostatic tests
Fan and pump performance tests
Gas treatment efficiency measurements
Commissioning and operator training
Scrubber systems are indispensable in many industries:
Chemical Industry: Removal of HCl, SO₂, NH₃
Petrochemicals: Control of VOCs and hydrocarbon vapors
Power Plants: Reduction of SOx/NOx emissions
Fertilizer Plants: Capture of ammonia and nitric acid gases
Metal Industry: Filtration of acid fumes and metal oxides
High Treatment Efficiency (95%+ gas removal)
Compliance with Environmental Regulations
Applicability to Different Gas Types
Long-lasting and Low Maintenance Cost Design
Scrubber manufacturing requires not only technical knowledge but also engineering expertise and the correct material selection. To reduce environmental damage, make production processes more sustainable, and meet legal requirements, a properly designed scrubber system is essential. We manufacture scrubber systems specifically designed for your industry's needs. If you would like to learn about the most suitable solution for your project, please contact us.
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